Individual gear racks offering maximum precision and efficiency
Gear racks from SCHNEEBERGER offer significant advantages both commercially and technically as a standard or special version – with a product length of up to 3 meters, a wide range of configurations and various accuracy classes.
Challenge As a drive concept for complex linear motions in which high forces must be transmitted precisely and reliably, straight or helical tooth rack gear racks from SCHNEEBERGER offer a proven solution. Using individual grinding, hardening and positioning processes, the optimum solution is achieved for any application with comprehensive technical expertise. This enables SCHNEEBERGER to meet the constantly growing demand for standard and customized gear racks for a wide range of applications in numerous industries.
Solutions A wide range of applications are possible, such as: Moving a machine tool gantry weighing several tons linearly, to positioning a laser cutting head at top speed or driving a buckling arm robot with maximum precision for welding…
Of the six finalists, SCHNEEBERGER from Roggwil (Switzerland) achieved fourth place in the Prix SVC Espace Mittelland 2019.
Six companies emerged as winners from a field of 200 regional companies during a multi-stage selection process and presented their submissions to 1400 guests in the Bern Kursaal. The fourth prize was awarded to SCHNEEBERGER.
Watch the movie of SCHNEEBERGER AG Lineartechnik --> Click here
FORMULA-S always brings your guideway into the right position
Cage creep can become a problem in linear bearings when strokes need to be repeated frequently during the handling process. The SCHNEEBERGER FORMULA-S is the solution for this. The cage controls for the RN and the RNG guideways ensure trouble-free operation and a long service life, which means they are highly cost-effective, as well.
Customer benefits FORMULA-S, SCHNEEBERGER's cage control system, works in any installation orientation, regardless of the preload of the guideway. The outstanding features of the cage control include trouble-free operation, high acceleration, and no readjustment of the cage. Furthermore, the shape and position tolerances of the surrounding structure or temperature differences do not lead to cage creep. The guideway therefore always runs in a uniform manner and fulfills all requirements related to productivity and cost-effectiveness. This also means a long service life is guaranteed.
Efficiency and accuracy Both reliability during the handling process and…
SCHNEEBERGER positioning systems - Everything from a single source
SCHNEEBERGER offers individual components and complete positioning systems for solutions in linear motion technology. If a customer wants an integrated solution instead of only linear tracks for installation, SCHNEEBERGER develops the complete positioning system for the end application based on the customer's specifications.
Customer benefits SCHNEEBERGER has created systems for major industries and global companies for more than 30 years. You can rely on our engineering experience and expertise designing and developing positioning systems for demanding applications in the semiconductor industry, in medical technology, in the optics industry and in microscopy.
Completely integrated positioning system This is how the Open Frame XY positioning system shown in the image on the left was created. The customer wanted a completely integrated positioning system. This includes the mechanical components, such as the structural parts and linear tracks, as well as the electronic controller…
High-load use cases with SCHNEEBERGER MONORAIL MR 4S
SCHNEEBERGER MONORAIL MR profile guideways with rollers are especially suitable for handling high loads in the machine tool industry. Workpieces weighing up to 150 tonnes can be transported with high precision on machines equipped with them.
Customer benefits The SCHNEEBERGER MONORAIL MR profile guideways series, available in six sizes with rail cross-sections from 25 to 100 mm, is the right solution for a wide variety of applications and weight classes in machine tools and production centers. For the high-precision transportation of relatively large loads in milling machines, lathes, boring machines or grinding machines, MONORAIL MR profile guideways feature outstanding loading capacity and strength – for everything from large motor production and power plant engineering to aerospace engineering and other areas of heavy mechanical engineering.
4S - New carriage design MONORAIL MR profile guideways – like all other SCHNEEBERGER products – are being improved all the time to achieve…
SCHNEEBERGER linear bearings and recirculating units
Unlimited stroke with SCHNEEBERGER type R and RD linear bearings? No problem with the specially designed recirculating units. They can be combined with the linear bearings with the usual precision.
Advantages and customer benefits SCHNEEBERGER recirculating units allow long strokes with consistent, high accuracy for applications in a normal working environment, a cleanroom or a vacuum. Suitable sizes and versions for small to heavy loads and the possibility of evening out minor angular errors enable a wide range of applications. Add to this the usual compact, space-saving and robust designs. This briefly summarizes the main advantages and benefits of SCHNEEBERGER recirculating units for our customers.
Unlimited stroke SCHNEEBERGER recirculating units with balls or rollers support high-precision, rigid, and compact designs with an unlimited stroke. In addition, the standard comes in combination with SCHNEEBERGER type R and RD linear bearings. The components consist of hardened tool…
SCHNEEBERGER MINISLIDE MSQscale – all-in-one guidance and measuring system
MINISLIDE MSQscale is an innovative measuring system that's integrated into the tried-and-tested SCHNEEBERGER MINISLIDE MSQ miniature guideway. The system combines the functions "guiding" and "measuring" in a compact manner. Its resolution corresponds to 0.1 µm.
Customer benefits With its extraordinary MINISLIDE MSQscale innovation, SCHNEEBERGER combines guiding and measuring functions that offer maximum precision. The integrated measuring system enables the use of extremely compact applications in the semiconductor industry, the optics, biotechnology, medical technology, and measuring technology sectors, in lab automation and micro-automation, in the robotics and surface finishing industries, and in many other business sectors as well. Designs and assembly processes are simplified considerably, whereby MSQscale is still able to meet the most stringent technical requirements. The measuring system is available for the complete MINISLIDE MSQ product range.
Highly cost-effective The…
SCHNEEBERGER Mineralgusstechnik has been successfully represented in various industries for many years with its in-house developed components made of mineral casting. Compared to other materials, mineral casting in mechanical engineering offers several remarkable advantages.
Customer benefits The primary customer benefit of SCHNEEBERGER mineral casting is the variety of applications for machines of all conceivable sizes. Mineral casting is not only less expensive than gray cast iron, for instance, but also demonstrates five to ten times better vibration behavior and high chemical resistance. Furthermore, because the polymer concrete (gravel with synthetic resin as a binding agent) is only cast at approximately 60 °C connecting parts, pipes and cables, as well as sensor systems and measuring technology can also be cast into the structures.
Example of a machine bed A look at the shape of a machine bed for an electrical discharge system prior to casting shows some of the above-mentioned…
MINIRAIL and MINISCALE PLUS - Achieve the highest accuracy even in the tightest spaces
The high-precision MINIRAIL miniature guideway from SCHNEEBERGER is small in size, but large in terms of its possibilities. MINIRAIL is a high-tech linear bearing that will impress you with its precision, robustness and versatility. Expandable if required with an integral measuring system and long-term lubrication.
Customer benefits MINIRAIL are perfectly suited miniature guideways to achieve the highest accuracy in the tightest of spaces. The accelerations possible go up to 300 m/s2 with a maximum speed of 5 m/s. Through a combination with the integrated MINISCALE PLUS distance measuring system, the "Guide" and "Measure" functions can be ideally linked to each other on a compact scale. As an additional option, maintenance effort can be minimized with the integrated LUBE-S long-term lubrication.
Minimal design planning The MINISCALE PLUS measuring system is already integrated into the SCHNEEBERGER MINIRAIL miniature guideway. This eliminates all expenditures for additional separate…
Example application of our SCHNEEBERGER MINISLIDE MSQ
SCHNEEBERGER MINISLIDE MSQ embodies the latest generation of miniature guideways for the most demanding applications. They are extremely robust and prove themselves in every application with their high friction movement, precision and strength.
Formula 1 of the miniature guide systems "When it comes to acceleration and precise control, are you more likely to opt for the Formula 1 or a classic race car?" A manufacturer of innovative laser deflecting units used in various applications opted for the Formula 1: In this case, the SCHNEEBERGER MINISLIDE MSQ miniature guide system.
Advantages of MINISLIDE MSQ To increase the efficiency of additive manufacturing (AM), the laser process must be developed to be increasingly dynamic and precise. This requires a rail system that positions the optics and sensors of the module extremely quickly, but highly accurately. The MINISLIDE MSQ guide system meets these requirements perfectly.
Meets the highest requirements MINISLIDE MSQ meets the highest…