Управление и измерение в условиях максимально ограниченного пространства
Измерительная система MINISCALE PLUS — неизменно точная и надежная. Измерение выполняется непосредственно во время рабочего процесса, что существенно снижает погрешность Аббе
Профильные направляющие MINIRAIL со встроенной системой измерения перемещений MINISCALE PLUSотличаются высокой точностью и прочностью. Этот продукт разработан для эксплуатации в условиях высоких скоростей и ускорений в ходе производственного процесса. Возможность применения в различных высокотехнологичных областях.
Миниатюрная направляющая со встроенной измерительной системой – "все в одном"
MINISCALE PLUS основана на проверенной миниатюрной направляющей MINIRAIL. Следовательно, технические спецификации MINISCALE PLUS также соответствуют MINIRAIL.
В ассортимент входят рельсы восьми вариантов по ширине, которые могут использоваться в сочетании с каретками четырех типоразмеров.
Frequently Asked Questions about the MINISCALE PLUS Measuring System from SCHNEEBERGER
What are the advantages of the MINISCALE PLUS measuring system?
The MINISCALE PLUS system has the advantage that the measuring sensor is directly integrated into the carriage, eliminating the need for additional installation space. A separate length measuring system is not required, which significantly reduces design effort. Additionally, adjusting the position measuring system is unnecessary, as the system operates as a Plug and Play solution.
How does the MINISCALE PLUS measuring system work?
Measurement is performed by a scale embedded in the rail surface with a division period of 100 μm. Two LEDs illuminate this structured surface, creating bright and dark fields. The sensor detects these optical signals and converts them into electrical signals, which are then processed in the interface module.
Why is an interface module necessary?
The interface module is required to convert the raw signals provided by the sensor into standardized output signals. Both analog and digital interface modules are available, offered in four different designs.
Why are reference marks needed?
In an incremental measuring system, a reference mark is used to determine a fixed zero point. This mark is placed on the reference track next to the incremental track and is also detected by the sensor.
How many reference marks can be placed on the rail?
The reference marks can be placed in any number and at any position along the reference track, as long as they are synchronized with the scale. The minimum distance between marks is 1.5 mm, and a distance of at least 2 mm should be maintained from the end of the incremental track.
What resolution and accuracy does the MINISCALE PLUS system offer?
The MINISCALE PLUS system offers a standard resolution of 0.1 μm, with optional resolutions of 1 μm or 10 μm. At a resolution of 0.1 μm, the system guarantees a unidirectional accuracy of ±0.1 μm and a bidirectional accuracy of ±0.2 μm.
What output signals does the MINISCALE PLUS system provide?
The system offers two types of output signals: an analog variant (1 Vpp at 120 Ω) and a digital variant (TTL, compliant with RS 422 standard).
How far can the interface be placed from the MINISCALE PLUS sensor?
If the interface module cannot be placed directly at the sensor, an extension set can be used. A flexible flat cable (FFC) is used between the sensor and the interface module, available in lengths of 250 mm, 400 mm, or 600 mm. An adapter board is supplied with the extension cable.
What are the advantages of the MINISCALE PLUS measuring system? //
The MINISCALE PLUS system has the advantage that the measuring sensor is directly integrated into the carriage, eliminating the need for additional installation space. A separate length measuring system is not required, which significantly reduces design effort. Additionally, adjusting the position measuring system is unnecessary, as the system operates as a Plug and Play solution.
How does the MINISCALE PLUS measuring system work? //
Measurement is performed by a scale embedded in the rail surface with a division period of 100 μm. Two LEDs illuminate this structured surface, creating bright and dark fields. The sensor detects these optical signals and converts them into electrical signals, which are then processed in the interface module.
Why is an interface module necessary? //
The interface module is required to convert the raw signals provided by the sensor into standardized output signals. Both analog and digital interface modules are available, offered in four different designs.
Why are reference marks needed? //
In an incremental measuring system, a reference mark is used to determine a fixed zero point. This mark is placed on the reference track next to the incremental track and is also detected by the sensor.
How many reference marks can be placed on the rail? //
The reference marks can be placed in any number and at any position along the reference track, as long as they are synchronized with the scale. The minimum distance between marks is 1.5 mm, and a distance of at least 2 mm should be maintained from the end of the incremental track.
What resolution and accuracy does the MINISCALE PLUS system offer? //
The MINISCALE PLUS system offers a standard resolution of 0.1 μm, with optional resolutions of 1 μm or 10 μm. At a resolution of 0.1 μm, the system guarantees a unidirectional accuracy of ±0.1 μm and a bidirectional accuracy of ±0.2 μm.
What output signals does the MINISCALE PLUS system provide? //
The system offers two types of output signals: an analog variant (1 Vpp at 120 Ω) and a digital variant (TTL, compliant with RS 422 standard).
How far can the interface be placed from the MINISCALE PLUS sensor? //
If the interface module cannot be placed directly at the sensor, an extension set can be used. A flexible flat cable (FFC) is used between the sensor and the interface module, available in lengths of 250 mm, 400 mm, or 600 mm. An adapter board is supplied with the extension cable.
Размерная шкала дифракционная решетка 100 μm максимальная длина 1000 мм (максимальная длина зависит от ширины соответствующей рельсы) Коэффициент расширения 11.7x10-6K-1
Рельса ширина в мм 7, 9, 12, 15 и 14, 18, 24, 42 класс точности G1 класс преднатяга V1 максимум длина 1000 мм (максимальная длина зависит от ширины соответствующих железнодорожных)
Скорость 5 м/с аналоговый 3.2 м/с цифровой
Ускорение макс. 300 м/с² (30 г)
Напряжение питания 5 В пост. тока +/- 5 % при 70 мА
Выходной сигнал Аналоговый: 1 Vss (при 120 Ом) Цифровой: ТТЛ в соответствии со стандартом RS 422
Интерфейс датчика гибкая печатная плата с 9-контактным разъемом ZIF (шаг сетки 0.5 мм).Общая длина 75 мм, допустимый радиус изгиба > 2 мм
Интерфейс модуля интерфейс модуля с разъемом D-Sub 9
Поддержка RoHS да
EMV в соответствии со стандартом EN 61000-6
Влияние окружающей среды рабочая температура: от -40° до 80° C (от -40° до 176° F) температура хранения: от -40° до 100° C (от -40° до 212° F) влажность: 10 % - 70 % (без конденсации) вакуум: по запросу чистота помещения: классификация чистых помещений ISO 5 (в соответствии со стандартом ISO 14644-1) электрический заряд: требуется защита от статического электричества
Встроенная система измерения перемещений, цифровая и аналоговая, с шариками или роликами
Цифровые и аналоговые системы измерения гарантируют высокую точность линейных перемещений и позволяют работать с очень малыми допусками
MINI-X - Product catalog
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MINISCALE PLUS mounting instruction
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Article/Example of application
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Пресс-релизы
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CAD-данные типа измерительных систем MINISCALE для загрузки:
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