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在最小的空间内引导和测量

MINISCALE PLUS 精度高、非常稳健。作业过程中可以直接测量,大大减小了阿贝误差。

MINIRAIL 标准型线性导轨和 MINISCALE PLUS一体式测距系统精确度极高,非常稳健。该产品在作业过程中可以获得很高的速度和加速度。它在多个高科技领域中广泛应用。

MINISCALE PLUS

MINISCALE PLUS
MINISCALE PLUS

微型导轨综合测量系统 - “在一个所有”


MINISCALE PLUS是基于成熟的微型导轨MINIRAIL。因此, MINISCALE的指导技术规范,也符合MINIRAIL。 其适用范围包括八种轨道宽度,可与多达四种规格的滑块结合使用。


Frequently Asked Questions about the MINISCALE PLUS Measuring System from SCHNEEBERGER

The MINISCALE PLUS system has the advantage that the measuring sensor is directly integrated into the carriage, eliminating the need for additional installation space. A separate length measuring system is not required, which significantly reduces design effort. Additionally, adjusting the position measuring system is unnecessary, as the system operates as a Plug and Play solution.

Measurement is performed by a scale embedded in the rail surface with a division period of 100 μm. Two LEDs illuminate this structured surface, creating bright and dark fields. The sensor detects these optical signals and converts them into electrical signals, which are then processed in the interface module.

The interface module is required to convert the raw signals provided by the sensor into standardized output signals. Both analog and digital interface modules are available, offered in four different designs.

In an incremental measuring system, a reference mark is used to determine a fixed zero point. This mark is placed on the reference track next to the incremental track and is also detected by the sensor.

The reference marks can be placed in any number and at any position along the reference track, as long as they are synchronized with the scale. The minimum distance between marks is 1.5 mm, and a distance of at least 2 mm should be maintained from the end of the incremental track.

The MINISCALE PLUS system offers a standard resolution of 0.1 μm, with optional resolutions of 1 μm or 10 μm. At a resolution of 0.1 μm, the system guarantees a unidirectional accuracy of ±0.1 μm and a bidirectional accuracy of ±0.2 μm.

The system offers two types of output signals: an analog variant (1 Vpp at 120 Ω) and a digital variant (TTL, compliant with RS 422 standard).

If the interface module cannot be placed directly at the sensor, an extension set can be used. A flexible flat cable (FFC) is used between the sensor and the interface module, available in lengths of 250 mm, 400 mm, or 600 mm. An adapter board is supplied with the extension cable.

What are the advantages of the MINISCALE PLUS measuring system? //

The MINISCALE PLUS system has the advantage that the measuring sensor is directly integrated into the carriage, eliminating the need for additional installation space. A separate length measuring system is not required, which significantly reduces design effort. Additionally, adjusting the position measuring system is unnecessary, as the system operates as a Plug and Play solution.


How does the MINISCALE PLUS measuring system work? //

Measurement is performed by a scale embedded in the rail surface with a division period of 100 μm. Two LEDs illuminate this structured surface, creating bright and dark fields. The sensor detects these optical signals and converts them into electrical signals, which are then processed in the interface module.


Why is an interface module necessary? //

The interface module is required to convert the raw signals provided by the sensor into standardized output signals. Both analog and digital interface modules are available, offered in four different designs.


Why are reference marks needed? //

In an incremental measuring system, a reference mark is used to determine a fixed zero point. This mark is placed on the reference track next to the incremental track and is also detected by the sensor.


How many reference marks can be placed on the rail? //

The reference marks can be placed in any number and at any position along the reference track, as long as they are synchronized with the scale. The minimum distance between marks is 1.5 mm, and a distance of at least 2 mm should be maintained from the end of the incremental track.


What resolution and accuracy does the MINISCALE PLUS system offer? //

The MINISCALE PLUS system offers a standard resolution of 0.1 μm, with optional resolutions of 1 μm or 10 μm. At a resolution of 0.1 μm, the system guarantees a unidirectional accuracy of ±0.1 μm and a bidirectional accuracy of ±0.2 μm.


What output signals does the MINISCALE PLUS system provide? //

The system offers two types of output signals: an analog variant (1 Vpp at 120 Ω) and a digital variant (TTL, compliant with RS 422 standard).


How far can the interface be placed from the MINISCALE PLUS sensor? //

If the interface module cannot be placed directly at the sensor, an extension set can be used. A flexible flat cable (FFC) is used between the sensor and the interface module, available in lengths of 250 mm, 400 mm, or 600 mm. An adapter board is supplied with the extension cable.


规格

分辨率
0.1 μm

精确度
至 1000 mm = +/- 5 μm

重复精确度
无方向性 = +/- 0.1 μm
双向 = +/- 0.2 μm

测量尺
衍射光栅 100 μm
最长 1000 mm(最大长度取决于构造尺寸,介于 980 - 1000 mm 之间)

轨道
宽度(单位:mm)7、9、12、15 和 14、18、24、42
质量分类 G1
预加载分类 V1
最大长度取决于构造尺寸,介于  980 - 1000 mm 之间

最大速度
5 m/s analog
3.2 m/s digital

最大加速度
max. 300 m/s² (30 g)


Supply voltage

5 VDC +/- 5 % @70 mA

输出信号
Analog: 1 Vss (at 120 Ω)
Digital: TTL in accordance with RS 422 standard

Sensor interface
灵活,配备 9-pin ZIF 连接器(0.5 光栅线距)。 总长 75 mm,允许弯曲半径 2

Interface module
Interface module with D-Sub 9 connector

符合 RoHS

EMV
 与标配 EN 61000-6 对应

环境影响
操作温度:-40° 至 70° C(-40° 至 158° F)
储存温度:-40° 至 100° C(-40° 至 212° F)
湿度:10 % - 70 %(非冷凝)
真空: on request
洁净室:洁净室分类 ISO 7 或 ISO 6 (遵照 ISO 14644-1)
充电:需要电子控制元件 (ESD) 保护

集成的数字和模拟测距系统(带有滚柱或滚珠)

数字和模拟测量系统可实现精确的线性运动,并保持最严格的公差。

系列AMSA 3B系列 AMSD 3B系列AMSA 4B系列 AMSD 4B系列 AMSABS 3B系列 AMSABS 4B 系列AMSA 3L 系列 MINISCALE PLUS系列 MINISLIDE MSQscale

磁栅
光栅
可与MONORAILMR一起使用
可与MONORAIL BM一起使用
可与MINIRAIL一起使用
增量测量方法
绝对测量法
可与MSQ一起使用
  • 说明
  • 100%100 % 最佳选择
  • 75%75%
  • 50%50%
  • 25%25 % 明智选择
  • 0%0%

滑块和导轨产品

类型
毫米的轨道宽度 滑块 版式
MN 7 MNNS SCP 7
MNN SCP 7 标准
MNNL SCP 7
MNNXL SCP 7 加长
MN 9 MNNS SCP 9
MNN SCP 9 标准
MNNL SCP 9
MNNXL SCP 9 加长
MN 12 MNNS SCP 12
MNN SCP 12 标准
MNNL SCP 12
MNNXL SCP 12 加长
MN 15 MNNS SCP 15
MNN SCP 15 标准
MNNL SCP 15
MNNXL SCP 15 加长
MN 14 MNN SCP 14 标准
MNNL SCP 14
MN 18 MNN SCP 18 标准
MNNL SCP 18
MN 24 MNN SCP 24 标准
MNNL SCP 24
MN 42 MNN SCP 42 标准
MNNL SCP 42

Downloads

MINI-X - Product catalog
MINI-X - Product catalog MINIRAIL miniature profile linear guideway / MINISCALE PLUS integrated linear measuring system / MINISLIDE micro-frictionless table现在下载
MINISCALE PLUS mounting instruction
MINISCALE PLUS mounting instruction The unique miniature guideway with integrated measuring system and a resolution of 0.1 μm现在下载

Article/Example of application

The secret of linear technolgy
The secret of linear technolgy From standard components to complete systems, SCHNEEBERGER offers a unique spectrum of products and services. And we do it all for our customers’ benefit.现在下载
SCHNEEBERGER miniatur guideway MINIRAIL with integrated measuring system
SCHNEEBERGER miniatur guideway MINIRAIL with integrated measuring system For designers who have to fit high-precision linear technology with integral distance measurement in very small spaces, SCHNEEBERGER now offers the new MINISCALE PLUS optical incremental distance measuring system.现在下载

联系媒体代表

Integrated measuring system guarantees exact travel distances
Integrated measuring system guarantees exact travel distances For over ten years, Schneeberger has been developing compact, integrated distance measuring systems for its monorail guideways and today, sets the standard in terms of accuracy, design, installation, adjustment, operation and maintenance.现在下载
Integrated measuring system for distance measurement
Integrated measuring system for distance measurement Schneeberger offers cost-optimised solutions in the form of its Integrated measuring system for distance measurement, which can be used for a wide range of applications.现在下载
High-precision miniature guideway MINISCALE PLUS
High-precision miniature guideway MINISCALE PLUS For designers who have to fit high-precision linear technology with integral distance measurement in very small spaces, SCHNEEBERGER now offers the new MINISCALE PLUS optical incremental distance measuring system.现在下载

可供下载的 MINISCALE 测量系统型 CAD 数据:

所选尺寸可配置,并以所有通用数据格式提供 请点击相应的尺寸组合开始下载。

要开始下载,请点击相应的尺寸组合。

点击以下链接,您将自动跳转到 CADENAS。

打开 CAD 数据

在最小的空间内导向和测量

MINISCALE PLUS 是有限空间内需要高精度和过程安全性场合的理想应用。

MINISCALE PLUS 的最常见应用领域是:

  • 生物技术
  • 半导体设备
  • 实验室自动化
  • 医疗设备
  • 度量衡
  • 微自动
  • 表面精加工
  • 光学行业
  • 机器人技术,取放

优势

MINISCALE PLUS
MINISCALE PLUS
  • 减少工程方面的工作量
  • 减少安装与调整工作量
  • 一致的准确性
  • 高耐久性
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